A Polymorph for the Future? a
review of inherent upgradability and the pontoon “chassis”
Prof.Prodyut Das. Poly morph –literally “many forms” here is
taken to mean an airframe that is inherently suitable for “infinite”
modifications and up gradations.
Should design for
upgradability be a conscious part of the design requirements for combat
aircraft? Given the factors that are
shaping the conceptual design of combat aircraft and India’s own dependence on
foreign vendors, the answer is definitely a “yes”. This crippling dependence on
vendors is an unacceptable situation that must be compensated by technological
innovation as represented by the “Ponton” (pontoon). We must be able to design
aircraft where it should be able to replace entire “sources” on an airframe in
case of difficulties with supplies. This means that entire imported packages
are relegated source wise and misbehavior by any one vendor will result in the
entire package being disqualified. This will mean the other vendors in the
package will also bring pressure on the
misbehaving vendor.
The question of inherent
upgradability to alternative engines and systems arose after Prof. KK Sarma of
Guwahati University ( to whom thanks) wrote to me about considering the
possibility of using the AL 41 F with thrust vectoring for the LCA which, like
all pretty young things, has with time, transformed from a maidenly LCA to now
a more matronly MWF.
As a knee jerk reaction we
both agreed that the engine was “impossible” but further prodding by Prof. Sarma
triggered thought. What has emerged is an idea of “inherent upgradability” and
some conjectures as to meeting the MWF and AMCA requirements with a
Ponton/AL41F based solution.
A short resume of upgradability
The story is told in the
backrooms of Aeronautical bars about the chap who designed the perfect
aeroplane. He had to be sacked because he had violated a basic rule of aircraft
design- his aeroplane could not be improved! Perhaps there is wisdom in old wives tales and bar room ditties which we tend to
ignore as infra dig ; the
commercially successful warplanes were always “developable” or “upgradable”.
Until the 1930s upgradability
was not to be considered. Wood and fabric aircraft structures would decay in normal service within a few years and in
any case the pace of aeronautical development was so furious that the airframes’
aerodynamics was obsolete within months. The Albatros D III was formidable when
it entered service with Herr Rittmeister Manfred von Richthofen’s Jasta 11 in
1917 but by June 1918 the Fokker D VII’s amazing- what is now called high AoA ability- enabled
the Fokker, even at high altitude, to
hang on to its prop and pour fire into its opponent from behind ( Note 1). The
Fokker was such a sensation that it was required in the terms of the Armistice
for Germany to surrender “alle apparte DVII”. The Albatross was obsolete within
a year.
The advent of all metal monoplanes
of the mid 1930s was the first time that upgradability tip toed onto the scene.
Final versions of the fighters like the ME 109 had three times the power and
perhaps 12 times the firepower of the first prototypes and pointed the way to the
future.
One cannot design useful
aircraft by focusing just on the engineering. Indeed the Chief Designer’s main
contribution is the distilled wisdom of his “situational awareness”. The early German Jet aircraft
designers were conscious of the need to make the aircraft upgradable. The early
German jets- the Arado Ar 232 Blitz, the ME 262 Schwalbe, the Heinkel He 280.
The Junkers JU 287 and even the projected Messerschmitt Me P1101 all had under
slung or podded jets which, given the
state of flux the German jet engines development was at that time, was a very
sensible engineer like decision despite the drag penalty; it made
re-engineering for another type of engine less disturbing.
It was with the coming of the
transonic and supersonic fighters that upgradability should have been
considered as a design requirement.
Transonic flight required enormously strong airframes. At Mach 1.2 low
level- which as fast as anyone would wish to go at low level ,the fuel consumption
being roughly 20 litres per kilometer- puts on dynamic pressures in the region of
3.5 atmospheres. Designing for such
dynamic air loads meant that the strength of the airframes was probably greater
than required for having a life where the the airframe would be written off due to
accident, wear and tear and in- service degradations. (Note2) This bonus could not be reaped because at that
time, the SAM was not yet perfected for the all weather point defence tasks the
airframe performance demands were still creeping up for the Mach 2 regime so the
aerodynamic design of the airframe was “unstable- going upward”. This
“uncertainty” prevented emphasis on the “inherently upgradable airframe.
The service life of an
aircraft is not entirely decided by airframe fatigue. The “other” factors
determining the retirement of aircraft are:
i)
Difficulty in
obtaining “running” spares- tyres, brake pads rubber seals etc.
ii)
Difficulties in
replacing major aggregates such as engines and such type specific items as the
Hobson unit etc which are particularly difficult to get in the open market.
iii)
Operational attrition which reduces fleet size
which makes maintaining the fleet difficult or uneconomical.
The succeeding generation of
engines, avionics and accessories were smaller and lighter yet upgrading often
faced problems. The item not only had to match the performance but also the “shape”
for a successful fit without too much re-manufacturing. For example upgrading
the engine of the Hunter/ Lightning with the suitable versions of the RB 199
was possible in theory and would give a significant improvement but unfortunately
the aircraft had semi monocoque structures s which made fitment difficult. It
was economically impossible to “rebore” the fuselage to take the new engine and
its ducting.
Engineers beat this
constraint by designing the replacement as a ”drop fit” or “specific to type”
item. A handy example would be the MiG 21. Given the enormous production run of
about a thousand for the plain vanilla Mig 21 F for example, the Russians
developed the rather natty GSh 23 mm for
the MIg 21 M which gave the aircraft the roughly the same weight of fire as the
Vulcan six barreled but of course at the cost of thermal stability. For the
engine they had the R 13 and the R25 to replace the R11. Drop Fit put
constraints on the extent of upgradability.
One early example of an “inherently
upgradable” design of the era was the
Douglas A4 Skyhawk where of course the one piece low wing acted as a” Ponton”
(pontoon) foundation.
The Ponton.
The Ponton (“pontoon”) is a
concept known well enough in Automobile design and indeed the Mercedes Benz 220
was nicknamed “Der Ponton” though for my money the little Citroen 2CV was a
more brilliant example of the true “pontoon”. I had the opportunity to tape and
micrometer an old 2CV for a light low cost car project (what one had to do to
make a living as an engineer! ah, me!) and came away impressed. The stiff chassis,
a closed torsion box, used rolled sections and did not require heavy presses to
make, was brilliant. It permitted the little Citroen’s coach work to be made
from steel tube and corrugated sheet- again without needing heavy presswork. Though
of ancient design, as an example of frugal
engineering, its study was a almost religious communion and a humbling
experience.
If the idea of the Ponton
were to be translated into aeronautical engineering terms what we will have is the use of the wing and stabilizer and a
connecting structure to form a ponton which will carry the cockpit, fuel tanks,
equipment on the top and the engine (s) underneath all faired by unstressed
composite panels. This would allow infinite upgradability because much of
the fuselage volume would be accessible..
A current example of the
“Ponton” approach is the Russians. A look at the photos of MiG 29 under
production shows how easy it is to upgrade the aircraft because the centre
section acts a “ponton”. Perhaps the Russians, who examined several
conventional semi monocoque layouts, realized that in the state of flux, it made
sense to have future upgradability in mind ab initio even with some penalty. In
the MiG 29 for example the changes to the systems or to the engines or a more
“stealthy” configuration at a future date will be easy to engineer when
compared to equivalent western types. The FGFA/T 50 is but built on a Su 30
Ponton.
The “Ponton” has its draw
backs. Greater cross sectional area and wetted area –because of the under slung
engine will lower performance and its
supersonic acceleration (note 3) but current engines say the RD 33 in
comparison to the Avon have about two and a half times more power per unit
cross section. This additional power of current engines enabled Northrop for
example to do away with area ruling in the F20; the “conformal” packs on the F
16 Bl 60 are another example of how advanced engine capabilities allow “abuse” of aerodynamics. The structure
will be heavier but, as the Russians have shown, this is within manageable
limits.
India and the “Ponton”
For India the Ponton concept
is an imperative for our future
combat aircraft and I am including the AMCA and the MWF as “future “fighter
projects. The caution that these two projects are “Future” is because:
i)
the dates of the
first flight are being given by people who will have retired before those
dates.
ii)
The present concepts may require major
redesign amounting to “new” design by the time the prototype flies.
iii)
The aircraft is
very likely to fail to meet the basic performance parameters- I am just going
by the way the development cards are being played. Too many new technologies –
stealth, sensor fusion, super cruise are being tested on a new unknown test
vehicle – the AMCA. Even the US did not go for the moon ( F 117) without an
intermediate test vehicle- the “Have Blue”.
iv)
The major vendors may wish to make a “killing”
at an inconvenient situation midstream.
We have been up these streets before. We must have inherently upgradable fighter designs
for several compelling reasons.
1.
Resistance to
sanctions and arm twisting- we have had experience of a vendor upping the price
of a product forcing us to choose an alternative at the last moment. In the
case of the HJT 36 for example the Larzac had to be replaced by the NPO Saturn
AI 55 fairly late in the day for reasons which included commercial unviability.
Earlier with the HJT 16 the Viper had to be replaced by the de-rated Orpheus.
Who will guarantee that it may not happen a third time?
2.
Whilst vendors
are offering airframes with 6000 hrs life this
feature is meaningless without inherent upgradability. Statistics show that
about two thirds of the fleet will
be written off- depending on the
role – between 2300 hours and 3000 hrs which is about 15-20 years. The
remaining aircraft –typically about 60-70 aircraft,- if upgradable- represents a cost effective solution to air power
problems only if they can be fully upgraded. ( note 4)
The MBT and the AMCA
3.
Combat aircraft
concepts and design is at a point that Tank design was in the early 1940s. Four
unrelated changes- radio telephony, track metallurgy, the high speed Diesel
engine and dual purpose main armament converted the “infantry” tank to the MBT.
In aircraft design we are also at such a
point. Today’s concept of the fighter will have changed by 2025 to that of a ”carrier”
relying more on GW, AI and missile systems to do the job-that is if that job is
not already been taken over by UAVs and SAMS.
The potential for a
significant change in the concept and specifications of the fighter has been
long overdue but this has been always stymied by a lobby which wants to push
the most complex and expensive specifications that the market will bear. The
impact of the following uncertainties and new technologies has to be noted.
i)
Is “stealth”
i.e. the F 117 style total stealth achievable for frontline fighters? Or it
will be a specialist “hush hush” weapon operating from special bases and
requiring may be only two percent of all combat sorties flown ? The rest 98%
can be flown by vanilla warplanes. This question has to be settled because “stealth –is design wise, dreadful. It makes
the aeroplane inefficient, high cost and technologically challenging. Stealth itself
may also become obsolete/ obsolescent by 2025. Old stagers have always said
that that many of “must have “features
are just “marketing”.
ii) To what extent will thrust vectoring and HMDS and the
R 73 style “cueable” CCMs render traditional “aerodynamics based
maneuverability” obsolete?
iii)
People are tiptoeing
around the “Vartamaan “combat. Was the result of that combat an “outlier” or
was it the proverbial “you can tell from a single grain if the pot of rice is
done”. Let me put it more bluntly. The 64 billion dollar question is-Could an
aircraft even simpler, smaller, cheaper and lighter than the MiG 21- i.e.
inherently less detectable by eyeball, radar or IR with only ,say Mach
1.3 aerodynamics but capable of cueing the R 73 CCM and replicating reasonably
the aerodynamics performance of the MIG Bison to the extent as actually used on that day- have
done the job? The answer is obviously “Yes” and a (relatively) low performance
but smart platform with lower signatures is actually be a better solution given
the fearsome proven reliability of the CCM.
iv)
I concede there can be no perfect decision in
procurement and this is a particularly damning question. There will always be
more expensive and “safer” ways of fighting a war. We can play “safe” and order
the same as everyone else until we skid to the borderline of dangerously low fleet sizes which
without a doubt will be unsustainable
in war. You will lose. New thinking, starting from fundamentals, is needed.
v)
What is the
impact of sensor fusion and artificial Intelligence on Combat aircraft design?
For example designers have always returned to the all round vision canopy after
going on for “flush” canopies e.g. Mc Donnell F 4 Phantom to Mc Donnell Douglas
F 15 but today but can rearward facing cameras and “facial recognition”
techniques with promptings from ADGES do the job? The possibilities of AI in
terms of maintainability. Flight safety and situational awareness is limitless
and impactful.
vi)
Finally there is
the undeniable truth that Mach 2 plus capability was an old Western requirement to supplement the
failings of the early SAMs and plays
havoc with “sensible” airfame design. Today the point defence tasks for VPs
and VA should mainly be shouldered by the SAMs . We should trade supersonic aerodynamics for “fuselage volumes” which augurs
well both for range – always a most useful feature for warplanes- and
upgradability. As an example, the useful fuselage volume of the MiG 21 , that
is the fuselage volume theoretically available after deducting the engine and
duct volumes is for example only is 49 percent. The pontoon is around 63
percent and can be expanded. Even if the figure is approximate the fact that
the “Ponton” is both practicable and “infinitely” modifiable is undeniable.
vii)
The above
questions cannot be ignored anymore by India which has limited design management resources and budgets. Again let me
repeat – there can be no perfect
decision. The Japanese sacrificed “recklessly” by Western standards-battle
damage resistance to get range. It was to the IJN an arguably sensible decision and if Japan lost it was not
because of its design philosophy but because its industrial potential was
limited. To cut myself short- if we do not examine the possibilities of the
polymorph- what will happen is that,
even if the AMCA and MWF programmes are on time, we will have produced aircraft that are not modifiable or upgradeable
to the extent required. Nor can they stand up to commercial or political
arm twisting. The Designer cannot estimate the likelihood of such an event but
he can
provide in his design features to reduce the impact of such moves.
The danse Macbre
Aircraft
design is not just a three legged race of the junior schooldays but probably a
multi legged race where the lengths of the legs- i.e. the development cycles of
all the various systema are all very different. In the case of this category of
combat aircraft the “legs” comprise of:
i)
Airframe
aerodynamics
ii)
Propulsion
Technology. People are working now on variable cycle engines ( we should not
even think of such things!)
iii)
Airframe
materials
iv)
RAM coatings ( applicability, maintainability
and disposal)
v)
Radar reflecting
geometry i.e. robust stealth.
vi)
Control
technology- FBW, FBL, “Puff Pipe” e.g Harrier,
vii)
Artificial
Intelligence
viii)
Radar and
avionics
ix)
Power and power
control systems- hydraulics, FBW, FBL, electrics for working the various sytems.
Only the first- aerodynamics-
is now relatively “stable”. Indeed it is regressive- top speeds are coming down,
manouvreability is being substituted by “pointability” and high AOA is less in
demand than two decades ago but ii) to ix) have changes which will have
significant impact on future configurations.
Aircraft Engineering is
Technology but Aircraft Design is Humanities and is strongly linked to the
technological environment .Indian designers must keep vulnerability of supply
lines very much more in their minds than in designers in other countries. The
LWF is coming in a big way once the last F 35 has been “flogged” and suppose
then there was a genuine shortage of the F 404/ F 414 engines in the market.
Where will we be then with the AMCA?
A different way of doing things
We must fly our prototypes earliest. First
flights cannot be BVR! The idea
that if we tinker around long enough we will somehow come out with a trouble
free aircraft does not work. (Note5). The universal successful method is to cobble together something reasonably promising and get it flying within
3 or 4 years of “go ahead” and then patiently squash all the inevitable
worms that crawl out of the woodwork.
A “ponton” for the AMCA/MWF?
With all that as a part of
what is going on in my mind I will propose the designs.
We begin by accepting that:
i)
we do
not have the time to do ab initio
design
ii)
the aircraft
must be cobbled together using known and proven sub assemblies and come to a firm base which is flexible enough to
develop further.
Our “menu” is as below:
Wings:
i)
MiG 21 wing and stabilizer
ii)
.LCA wings and since
I dislike tailless deltas we pick up the stabilizer of the MiG 27MIG 29 wing
and empennage.
iii)
The Su 30 wing and empennage to be scaled
down to around 35 M2 wing area.
iv)
The AMCA wings
and empennage presuming that the documents are prototype ready.
It
will be noticed that only aerodynamics that are “available” to us is being
considered
In the engine we have a
choice of six contenders.
i)
The RD 33
ii)
The AL 41 F / AI31F with thrust vectoring
iii)
III) The Eurojet 2000
iv)
SNECMA M 88
v)
F 404/414
In avionics the electronic
suites to be considered are those of the Mig Bison, the MiG 29 the Sukhoi 30
and the LCA.
Thus we have about 5-600
options. Many of these options will be rapidly discarded after cursory
examination and tabulation e.g. the MiG 21 wing with RD 33 and the Su 30
systems. This option will require a “new” centre section to be developed and a 23
M 2wing area is a shade too small. The potential for further development
will be marginal. Nevertheless these have to be rejected only
after due diligence. Record
of the discards and the reason thereof is important. We will end up with about
12 or so feasible solutions. It will not be possible to discuss all the twelve
or so possibilities. Two of the possibilities stand out by “gut feel” and in no
way dismissing the others will discuss these two in some more detail.
The MWF ponton
The first possibility is to
use the wing panels of the LCA as available at the moment along with its
systems and avionics as is and creating a “pontoon” to pick up the two panels
and the stabilizers. I dislike tailless layouts for their “finnickyness” The
stabilizer of the MiG 27 is in terms of area more or less “right” and probably
has sufficiently low aspect ratio not to stall before the wing! These will be
attached to a pontoon which will carry the SU 30 nacelle for the AI 31/41 F
underneath and the LCA MK1A cockpit and systems are attached to the pontoon. (Fig1) I expect that the disadvantages of the 1.76
AR wing and its consequent high induced drag in a turn will be compensated in
combat by thrust vectoring and HMDS/R 73 systems. so we have a possible
solution.
The MiG 29
Ponton
Another probable solution is based on the
MiG 29’s with a single AL 41 F TV. (Figs
2, 3.) The basis of the aircraft will be the MiG 29 ponton which consists
of the wing outer panels the tailplanes and the centre section which also
carries the cockpit. There will be temptation to redesign the MIg 29s wing by
replacing the R 177 aerofoil with something “more suitable” for the Mach 1.3
range- the promise of having 20 percent fuel volume in the wings is alluring
but this goes against the philosophy of “make do and mend” type of design and
will hamper the target of getting something into the air as fast as possible.
The centre section pontoon is based on the
existing MiG 29’s centre section (CS) with such “irrelevant- for the flight
test aircraft- features as the louvered intakes etc deleted. The two tunnels
that are used by the RD 33s is replaced with a single larger central tunnel for
the AL41F. The ponton on the prototype will also carry hard mounts so that the
engines position relative to the CG can be shifted longitudinally for the
flight trials in case the FBW is delayed. The entire engine nacelle of the SU
30 is the basis of the propulsion “egg” and is slung under the CS as mentioned.
ALL systems and aggregates are identical except the change in loom length as
dictated by the change. The MiG 29’s undercarriage will not reach down
sufficiently to cater for the 200 mm bigger diameter of the AL31/41 engines and
so the solution will be re-examine the MiG 27’s undercarriage and “appliqué”
them, to use a term in dressmaking, on to the sides of the nacelle or shift the
datum of the tunnel upwards for the AL41 by the same amount.. The nose wheel
and the brakes of the MiG 27 will be used and the nacelle will have to be
modified accordingly or – at least for the prototypes -a 4 wheel undercarriage
where the nose wheel is also appliquéd onto the front of the nacelle can be
considered. The existing twin fins , though probably slightly excess in area ,
can be retained for the prototypes.
Each of the solutions has their problems.
The MIG 29 based solution is good because the development and detail design
work will be the least but the problem is that the Russians may need to be placated with a license fee. The
LCA based solution is free from such hazards but will mean more engineering
work. It is always thus- no prefect solutions. The test aircraft will not be built
to any operational requirements or comply to any standards being in the “X”-experimental-
category. The aim is to clear the aircraft for about 500 hours of testing to
see if the idea has promise.
Creating
useful Technology Demostrators
India
has used the prototype as a technology demonstrator. This is both false economy and only guarantees
delay. The AMCA does not have a TD repeating the mistake of the LCA. The TD for
the AMCA for stealth alone should be the simplest aircraft that will:
i)
Confirm that the
theoretical calculations are confirmed.
ii)
Confirm that the
technology of acquiring, cueing and launching of weapons on the target are
working
iii)
The stealth
characteristics of the aircraft are reasonably maintainable in the field.
In all other respects the TD can be as
different from the AMCA as chalk and cheese. (Note 6)
The
F117s are showing increased and renewed activity at Tonopah. This is probably
an indication that more work is needed on the F 35 and that only the “Hopeless
Diamond” works for real and at all times. Incidentally the story going around
is that disposing of the F 117 is a nightmare. One removes the canopy- which is
gold plated- and then buries- yes buries- the thing in the remotest desert.
Unless this is the kind of story one tells to frighten the little girls it is
an indication of the need to “get real” with stealth as far as India is
concerned. We should have had a Stealth TD for the AMCA NOW not wait till the
cocnut is broken in 2025 to learn of the horrors. The Ponton is particularly
suitable for developing Stealth Technology Demonstrators. The Ponton allows for
quick development of the shape changes that testing may show up. The ability to
move the engine up along he vertical centre plane will mean quite pronounced
vertical “s” to shield the engine face can be done- and increased without
performance penalties
The
DASA/Rockwell X31
So far India has not built a Technology
Demonstrator aircraft as described above- like a patch work quilt. “Patchwork quilting” method is standard. Fighter
designers always minimize risks ( because of the pressing need to be
commercially successful) by using proven ,yawningly familiar, systems and
aggregates to build a trial quick build “canter horse” e.g. YF 17, EFA, T 50
etc usually without a very formal “specs”.
As an example this is what Rockwell DASA
did for the X (note “X”-experimental) 31.
i)
An existing
cranked Delta wing and long moment canard by MBB who had developed it for the
EFA- note again that no one shoots for the moon in one go - the precursor for
the Eurofighter. The wing was approximately “good enough” for Rockwell.
ii)
Thrust Vectoring
system –with paddles that had been developed for the F 14 Tomcat’s spin
testing. To be noted was that it was “good enough” TV – certainly not as good
what could have been done later- but it worked!
iii)
Landing gear
adopted from the F 16 with wheels from the Cessna Citation and Vought A 7
tyres. Note the extent of “scrounging around” for ready- made task reducing
parts!
iv)
Ejection seat, instrument
panel ,stick and throttle taken directly from the FA 18
v)
GE 404 GE 400
engine taken from the F 18
The
entire aircraft as made with aluminum except for the Wing skins but as already
noted the entire wing was a “bought off the shelf” item from MBB.
The
aircraft had no specifications but explored what was possible in terms of super
manouvreability -AOA of 700
and low speed handling at 28kts and a turn radius of 100mts. The technology
developed has been salted away and will reappear as the new “wonder formula”
for marketing at a future date. The flight test programme was limited to 500
sorties- pl. also note. It was destroyed in the last flight under circumstances
which to me at least sounds so careless as to be fishy. Except for the last
flight we can faithfully follow the American approach for our programmes.
Summary
1.
Aircraft design
is different from aircraft engineering and the Chief Designer’s “situational
awareness” makes all the difference between an effective warplane and a lemon.
2.
The fight
scenario is uncertain and so are weapons specifications. The only certainty in
following Western Concepts totally is that it will be expensive. They have had
little success in predicting their own requirements ( note 7). Who are we
following? Quo quo sclesti , Ruitis?
3.
The Americans have always survived by their unfettered “thinking –on the- feet”
ability and we must do so too. We must learn to use the wisdom ingrained in our
Panchatantra!
4. Aircraft Marketing doctrines are to be viewed
sceptically. Take the case of airframe fatigue life where 6000 hours is being
now flouted and talks are going on for 10,000 hours- anything you can do I can
do better is the game! My studies show that 50% of a fleet will have been
written off by about 1500 hours to 2300 hours depending on the operational
profile flown. Fatigue life without inherent upgradability is paying for a
feature one will not be able to use!
5.
The pontoon
chassis concept allows for easy upgradability of engines and systems over the
years. For India, with a weak base in terms of engines and upgradability the
study of the pontoon concept deserves particular emphasis. The pontoon also is
relevant because as discussed above it can be an “experimental” aircraft to
serve as basis for our AMCA and MWF aircraft.
6.
We must
re-examine what we mean by a Technology Demonstrator. Calling a prototype a TD
serves no engineering purpose. The true TD –like Arjun- must aim for a single
technology. For the LCA a Ajeet airframe or even a HJT 16 but built using
progressive amounts of composites would have been the true technology
demonstrator- for composite- und so
weiter – for the other technologies such as FBW etc. We lost about 15 years
that could have been easily paralleled and ready by mid 90s.
7.
The AMCA’s lack
of technology demonstrator as above is going to be a cause of delay because the
unknown problems of stealth are remaining unknown.
Fund and develop the AMCA demonstrator!
Table 1
Sl.no
|
Parameter
|
LCAmk2
|
MiG 29
|
MiG 29 Polymorph
|
AMCA
|
MWF
|
LCA Polymorph
|
Boeing X32-JSF
|
1
|
Length
|
14.2
|
17.61
|
17.61
|
17.6
|
14.55
|
14.8
|
13.72
|
2
|
Span
|
8.2
|
11.41
|
11.41
|
11.13
|
8.2
|
8.2
|
9.14/10.97
|
3
|
Ht.
|
4.4
|
4.357
|
4.357
|
4.8
|
4.4
|
4.357
|
4.02
|
4
|
Wing area
|
38.4
|
38
|
38
|
55
|
40.4
|
38.4
|
54.8
|
5
|
Empty weight
|
7700
|
10,800
|
10,200
|
12,000
|
7700
|
8100
|
10,000
|
6
|
Clean TOW
|
11,400
|
15,800
|
13,780
|
12,000
|
11,000
|
11,400
|
18,144
|
7
|
MTOW
|
16,500
|
18,500
|
23,900
|
20000/,25000*
|
17,500
|
20,600
|
22,680
|
8
|
T/W
|
0.86
|
1.05
|
0.97
|
1.02/0.81
|
0.89
|
0.93
|
|
9
|
SFF
|
0.366
|
0.255
|
0.218
|
0.255
|
0.336
|
0.269
|
|
10
|
Engine thrust
|
1xGE 414 – 98kN
|
2x RD 33
2x83kn
|
1xAL41F(TV)142.2/ 86kN
|
2x98kN
|
1x98kN
|
122.4/76.2AL31F
|
P&W F119 -156kN
|
11
|
Aspect Ratio
|
1.75
|
3.4
|
3.4
|
2.25
|
1.8
|
1.9
|
|
12
|
Internal Fuel
|
3300
|
3630
|
3630
|
5000
|
3300
|
3300
|
8618
|
13
|
Payload
|
5500
|
3600
|
10,000
|
1500/5000
|
6500
|
|
|
Note 1
The Fokker D VII sturdiness
and tractability and sturdiness came from Goettingen 298 aerofoil of 14.5 percent
thickness not only give immense structural strength – spar bending
strengths go up as the cube of the depth and torsional rigidity is proportional
to the enclosed area of the torsion box - but also the thick rounded aerofoil
with its large nose radius worked better at the Reynolds Numbers involved than
the earlier thin “clutching hand”
aerofoils- based on birds wings of the earlier aircraft. There is some
dispute about the nomenclature of the aerofoil. Some say the nomenclature is Go
298 and others say that the aerofoil upper surface is Go387 and the lower
surface is Go 418 with 14.5 % at the root tapering to 9% at the tips. The
confusion is because the aerofoil actually came “out of the head” of Rheinhold
Platz and was later formalized by Goettingen. Rheinhold Platz, Fokker’s
talented Chief Designer, was a welder by trade, had like his contemporary
Sydney Camm of Hawker’s , a flair for aerodynamics. Platz went on to design
many of Fokker’s thick wing monoplane airliners after the war. It so happens
that Einstein (yes! HIM!) also designed an aerofoil “ Die Katzenbuchenflache ”
( Cat’s back) which was so weird that it is perhaps better that he went back to
Relativity!
One interesting side show to
this is why the German’s were so considerably in advance to the British in
terms of theoretical aerodynamics even though it was Stokes who formulated and
first proposed the circulation theory (the Navier’s Stokes equation). I would
cautiously ( 400 pages 280 odd differential equations-though easy ones) suggest that if you get a chance to read
Prof. David Bloor’s “The Enigma of the Aerofoil”( University of Chicago Press,
2011) don’t miss it. The politics and
personality clashes that affect scientific development will be familiar to us.
It seems Lord Rayleigh’s formidable clout stifled a freer exploration of
alternatives,putting Britain at a considerable disadvantage during the Great
War and brings to mind the old adage that Science and technology progresses by
Deaths!
Note 2
Out of a sample batch 38
Lightning F6s 17 i.e. about 45% were struck off charge due to all causes. Of
these 17 about 7 were lost to engine fires- a problem to which the type was
probne thanks possibly due to the engine disposition. The average fleet life of
the Lightnings was – if my sums are right- about 2100 hours though individual
Lightnings went up to 4000 hours. The Lightning was a well loved “pilot’s
“aircraft and shows the potential if upgrades had been possible. Given that our MiG 21s flew amore punishing
role it would be interesting to do the same for our MiG 21s.
Note 3
When the Lightning was a
gleam in Petter’s eyes he was looking for an aircraft that would be a
supplement to the Bloodhound SAM i.e. a point defence interceptor. The Lightning
was of the manned missile genre of its contemporaries eg F 104, F 106 etc. After examining several dozen possible
configurations, Petter chose the vertically and longitudinally staggered engine
layout. The two Avons and their afterburners were thus behind the Pilot’s
“shadow” and thus the cross section – critical in supersonic flight -was at a
minimum. On the flip side it was a headache to maintain and any leakage of
fluids from the upper engine or hydraulics would result in an inflight fires –
a great plague in Lightnings.
Note 4
As an example of the cost effectiveness of
upgradability one cannot probably beat the American B 52! They developed
theB!,B1A and the B2 but it is a fair bet that the B 52 will see the younger
aircraft off- especially if the Americans can think of refurbishing theB52s in
India! .
Note 5
One is reminded of an old cartoon
strip where a scientist is seen busily scribbling data – humidity, density,
hardness and many complex equations on the side of a large block of marble in
his laboratory. He then after much further scribbling marks a point “x” on the
side of the marble with a plumb line and with a chisel gives a tap. A rubble of
marble falls away and there is revealed a magnificent horse, rampant, on a pedestal
that Cellini would have been proud to have produced . However the Scientist is
distraught and is seen wailing “No!No! there was supposed to have been a rider
on the Horse!”. In aircraft design also –as our programmes have shown- there is
a limit to what can be done by theoretical studies. Getting the first prototype
up in the air at the earliest is the first step to success.
Note 6
For testing the aerodynamics of the
slender delta Mach 2 Concorde, BAC built two TDs. The FD BAC 221 for the high speed end and
the ogival configuration and for the low speed handling they built the Handley
Page HP 115. Engineering wise the HP was interesting. All metal in
construction, it had a plywood leading edge so that changes as dictated by the
flight trials could be made almost on the flight line. The fuselage was a light
alloy girder suitably faired over and the engine was a little B.S. Viper. It is
amusing to note that the test bed for a Mach 2 airliner had affixed
undercarriage!
It is true this was in the late ‘sixties and CAE/CFD
has made enormous strides since then but unfortunately CFD/CAR will only answer
the questions you ask! Building “way out” (by our current thinking!) TDs is
imperative or else we will repeat the LCA saga!
Note 7
Predicting the future is an admittedly difficult task.
The West has employed – particularly America- thousands of talented people over
the years to predict what kind of wars will be fought and therefore the kind of
equipment that should be procured. By a process that is not clearly understood
the Americans ,in particular, has always chosen solutions that involved
manufacturing the most expensive ( as opposed to useless) equipment which could
at a pinch do the job. I am not being
uncharitable. The Americans, in the ‘fifties developed the F 105 for nuclear
strikes against the CCCP whereas they should have developed low cost equipment
to knock out NV truck parks, power stations and bridges ,preferably at Night
and in bad weather which in Vietnam was really bad. That they have not lost the
proclivity is seen by the fact that they are extremely cautious about where and how they use the F 22 and the
F 35 for reasons that do not make common sense to the Taxpayer. Why they do such
things is a topic in itself but I will caution that in following American
procedures beyond a certain point means that we are going for a very expensive
way to meet our defence needs. Will the honorable FM Mrs Sitharaman be amused?
Rsp.sir,
ReplyDeleteI see the future like this:
LONG RANGE HIGH RELIABILITY HIGH MACH SAM SYSTEMS MAKES EVERY AIRCRAFT VULNERABLE.
EVEN F35 HAS BEEN TRACKED BY FUHRERS RADAR...!
WE NEED PLANES. WE RE EXTENDING SERVICE OF MIG21BIS BY ANOTHER 5 YRS.!
WE CANT FUND EXPENSIVE DEFENCE PROGRAMS INCREASINGLY DUE TO THE POSSIBILITY OF BUDGET DEFICITS, CLIMATE CHANGE,CROP YIELDS, HIGH POP GR,INFLATION ETC..
WE NEED TO EVALUATE REASONABLY OUR THREATS, AND ITS RESPONSES.
LCA IF IT IS SUITABLE AT THE CURRENT STAGE NEED TO BE MASS PRODUCED AT THE EARLIEST WITH VARIOUS VERSIONS.
INCREASE STRENGTH IN THE MID WEIGHT CATEGORY WITH PACKS OF SU30 OR MIG29
WE NEED TO DECREASE OUR UNIT COST OF ADVANCED SAMS PRODUCED INDIGENOUSLY.
WE NEED TO CONC. ON PASSENGER AIRCRAFT PRODUCTION.
IMPORTANT SUBSYSTEMS LIKE ENGINES.
KAVERI ENGINE NEED TO BE THOROUGHLY WORKED UPON.
ANY OLD DESIGN LIKE F106 CONVAIR OR SAAB OLD DESIGNS NEED TO BE BOUGHT AND INDIGENOUS SUBSTEMS NEED TO BE FITTED TO MAKE A WORKING PLANE.
FINALLY,
WHOEVER RESPONSIBLE FOR THE FAILURE NEED TO BE IDENTIFIED AND PUT INSIDE GULAG. THROUGHOUT INDIA GULAG CONSTRUCTIION NEED TO BE SPEEEDED UP AS INFRA PROJECT. OF NATIONAL IMPORTANCE..!
Raja
DeleteThanks.
We certainly need to do a "zero based" thinking as we are doing in Agriculture. The Western model is formidable. Nodoubt. However we do not need it nor can we afford it. Look at Pakistan and the mess they are in.
People will laugh to scorn but my suggeston is that we look at the RD 33 most carefully and see what we can modify in it for better all round performance -TBO/Thrust at part throttles etc.- ypo know -no glamour but the reasonable no sweat things.
Kaveri for sure but I am puzzled at the lack of "josh" in developing it. About twenty years back an "expert" was paid about 1 crore as consultatntcy for vibrations but I believe vibrations remains.Perhaps your Gulag suggestion has merit because inmy assesment ( entirely personal) that expert was no engineer! Oh!Yes! He had degrees but that is quite another thing.
What I would do -as avery low cost project- would be to have avery careful look at the old Orpheus and see what max we can do with min. i.e.- a supersonic first stage, aircooled turbine blades- the present only has air cooled stators and may be air blast nozzles plus some basic electronic controls- just a "fun" scinec project involving the IAF, HAL, the Private Sector and GTRE. The only specification should be the project be closed in 20 months!
RESP.SIR,
ReplyDeleteTHE WEST AND EAST HAVE GEOGRAPHICAL ISSUES........THEY NEED TO SELL ARMS TO BALANCE THEIR GEOGRAPHICAL HARDSHIP........IT MAY BE ONE OF THE REASON THEY MAY PRESSURE US TO GO SLOW ON AIRCRAFTS......SECOND IS MONEY MAKING....... THIRD IS LACK OF TECHNOLOGY...... IN THIS ORDER......NOTHING MORE.
THIS IS THE REASON I SUGGESTED ELSEWHERE AND HERE TO BUY SU30 AND MIG 35!
ALL OF OUR TEST PILOTS AND WHOEVER COMPARES LCA WITH MIRAGE AC ARE DYING....WHY....? THIS IS IT....!
BUT WE HAVE NEW PROBLEMS.........INCREASING POPULATION, CLIMATE CHANGE INDUCED AGRI ISSUES, GP DEVELOPMENTS.., INEFFICIENT DEMOCRACY...,HIGH OIL PRICES ALL SERIOUS ISSUES FOR INDIA.....WHICH WILL CERTAINLY LIMIT OUR IMPORT HABIT.......
ALSO OUR NEIGHBOURS ARE OPERATING AT LOW COST LEVELS........VERY IMPORTANT FACT NOT WITH IMPORTED ARMS.....! COLLECTIVELY THESE PROBLEMS WILL AFFECT OUR ABILITY TO FIGHT PROTRACTED WARS..... FOR EG......THE WORLD HAS SEEN WARS FOR N YEARS TOGETHER......DO WE HAVE INFRA......FOR SUCH WARS....?
ANY PUNDIT IN INDIA WHETHER CAN CLAIM WAR WILL EXTEND TO A FIXED TIME PERIOD? NONE....
WE BELIEVE BY BUYING THEIR HARDWARES IN THOUSANDS OF CRORES THEY LL TRANSFER TECH.....FOOLISH THINKING.........ITS NOT REASONABLE FOR US TO EXPECT THAT OUTCOME.......NEVER THEY WILL TRANSFER ANY TECH......100% SURE. BECAUSE WITH THAT THEY HAVE TO MAKE FOREX AND KEEP THEIR PEOPLE IN BUSINESS ...TO COMPENSATE FOR TIGHT GEOGRAPHY..... OTHER THINGS I DONT DISCUSS HERE FOR RESPECTING OTHERS SENSITIVITIES....!
THIS FUNDAMENTAL FAILURE IN OUR UNDERSTANDING REGARDING THEIR NATURE SHAPES OUR DECISONS.......TILL THIS DAY.
SOME ENTERPRISING PVT. SECTOR SHOULD CONSIDER UR DESIGNS.......MODIFICATIONS...THEY HAVE VERY GOOD POTENTIAL..........WE MUST NOT FOOL OURSELVES.......WITH CAPITAL AND PRECISE KNOWLEDGE,PASSION, OLD DESIGNS LIKE HF24 CAN BE RESURRECTED...INTO MORE POTENT PLATFORMS.....PLAN B IS MUST ........IN VIEW OF CLIMATE CHANGE AND CHANGING GEOPOLITICS...AND DELPLETING FIGHTER SQUADRONS.. WE NEED NOT DEVELOP AIRCRAFT FOR THE ENTIRE SPECTRUM OF LW, MW AND HWEIGHT CLASSES.......ONLY LWEIGHT CLASS IF WE SHOW CAPABILITY.......ONE PRODUCT.......SUFFICIENT.......WE CAN MAKE MARK WITHOUT DISTURBING THE OVERALL EQUILIBRIUM..........OTHERS TOO NEED TO SURVIVE......GEOGRAPHY IS NOT KIND TO ALL.......WE MUST RESPECT THIS FACT.
SIR, NOW U GOT CLEARED ABOUT THE LIGHT COMBAT ROPE TRICK......! THIS IS IT....!
RESP.SIR,
ReplyDeleteEITHER THE AC IS READY OR THEY WANT TO GAIN INTERNATIONAL LEVERAGE........ELSE WHAT COULD BE THE LOGICAL REASON FOR ALLOWING SUCH A GAP IN FIGHTER STRENGH? ALL ARE EDUCATED AND GETTING GOOD SALARIES ISNT?
ALSO LIKE YOUNG MASTER MOVIE,,,,,,,,,,,THAT JACKIE CHAN MOVIE.......NOW THEY ARE FILLING WATER WITH A LARGER MUG...!
TRUTH MUST LIE SOMEWHERE IN THE ABOVE STATEMENTS...
SIR,
ReplyDeleteTHE WEST AND ORS DONT CONSIDER INDIA AS A THREAT........HENCE ANY CONFLICT THEM AND INDIA BELIEVE CAN BE SORTED OUT QUICKLY........THEY CONSIDER CHINA AS A SERIOUS THREAT.........BECAUSE OUR CHINA SOCIALISES TECHNOLOGY...........DUE TO A MYRIAD OF FACTORS.......HENCE THE WAR DRUMS.......! FIGHTER DEPLETION..........BLAME ON DEMOCRACY......! CORRUPTION........ET AL.....! THIS IS THE REASON INDIAN PVT .SECTOR NOT SHOWING MUCH INTEREST...........ALL BY DESIGN.......AND MAY BE DUE TO FEAR OF COLLATERAL DAMAGES ELSEWHERE......!
THIS 80s ARRANGEMENT NOW CHANGED INTO AN UNSUSTAINABLE MODEL DUE TO CLIMATE CHANGE....! HENCE WE GOT BAFALE......!!
GREAT INDIAN LCA ROPE TRICK PART II............!
Yes. Things are in a mess. What is/was needed is political will. It is no coincidence that it was Deng Xiao Peng who put China on teh right track.He took a personal interest in the development and sometimes insisted on perfection- when the Chinese wanted to skip the tranlsating cone of the MiG 21 becaus eof technical difficulty it was his firmness that got the technology developed. Note Deng was no engineer but he knew what was needed.
ReplyDeleteCorruption has been thebane of Indian wepaons development. NO Doubt.